eShop Search
Country and language
Choose country:
Choose language:
Apply

Riveting

RIVSET®

Self-pierce riveting systems for perfect joints

RIVSET® Automation

RIVSET® self-pierce riveting systems

High-strength and reliable joining of materials

It makes mechanically strong joints of similar or combined material types. Multilayer joints are also possible.

Plus factors

Advantages RIVSET® self-pierce riveting systems

  • Cold joining

    There is no heat input into the joining zone, therefore there is no risk of distortion in the component.

  • Customer-specific solutions

    RIVSET® self-pierce riveting systems can be flexibly adapted to meet your requirements.

  • Easy integration

    RIVSET® self-pierce riveting systems are easy to integrate into existing production lines.

Method and principle

RIVSET® configuration

The product range of RIVSET® self-pierce riveting systems includes manual systems and systems for fully automatic production. Our systems are designed for a wide variety of applications and can be adapted to specific manufacturing environments. Configuration of the various system components – power unit, feed, tool, panel and visualization – is highly flexible. Your application determines the system.

RIVSET® self-pierce riveting Setting process

We are happy to help

Do you have any questions or a current project?

Let us know – we will get in touch with you

Contact us

Find the right solution for your application

RIVSET® setting systems

  • RIVSET® Portable C

    Advantages

    • Defined setting cycle
    • Precise pressure adjustment via display
    • Digital pressure control
    • Battery-powered
    • You can replace self-pierce rivet heads directly at the installation site.

    The Portable C is available in two variants, the tape feed version for tape-collated semi-tubular rivets and the magnetic punch version for inserting a single semi-tubular rivet.
    You can replace the self-pierce rivet heads directly at the installation site.

    The basic device is also suitable for die WELTAC® processing .

    To our RIVSET® Portable C operating instruction
  • RIVSET® Classic

    Properties

    • Rivet feed and setting head with minimal interference contour for optimal access to the joining point
    • Manipulation either of the component or of the setting tool
    • Processing of tape-collated self-pierce rivets or individual self-pierce rivets with manual single-rivet feed
    • Robust and resistant mechanical design for long service life of the setting head components that are subject to load
    • Easy handling

    Robust and flexible self-pierce riveting system

    • Manual and easy handling of the setting tool
    • Manually adjustable setting forces
    • Optional version for street sign production
  • RIVSET® Automation EH

    RIVSET® Automation EH setting tools are modular and can be configured for RIVSET® SKR rivets and for the RIVSET® HDX rivet.

    Properties

    • Components are modularly structured
    • Decentralised hardware configuration with centralized control of the individual modules via BUS system
    • Speed: Optimised process time of ≤ 1.5 seconds per rivet (depending on the setting tool)
    • Stable machine availability > 99.5 %
    • Force for workpiece holder adjusted with pressure springs
    • 7th Axis function included in the activation
    • Multiple visualization of 1 to 5 devices
  • RIVSET® Automation E

    Experience the functionality and flexibility in use. The combination of maximum availability and minimal maintenance effort is the basis for successful production.

    Properties

    • Smart: Modular and extensive machine guidance
    • Fast: Plug & play machine configuration
    • Flexible: Remote access to the control software
    • Strong: Fast, high-performance CPU
    • Plug & play: Mobile panel for more than one control unit when commissioning

    Application areas

    • Large-scale production with maximum production planning flexibility

Optional modules

Modules for RIVSET® Automation

  • Die changer

    Properties

    • Receptacles for up to eight dies
    • Die change approx. 6.0 s
    • Die identification via receptacle position
    • Assignment of die ID for each joining point
    • Die locking in the die receptacle of the setting tool
    • Optional die identification via die shank coding with camera sensor
  • Magazine feed

    Properties

    • Consists of a loading station and magazine holder on the setting tool
    • Up to eight different rivet lengths can be processed in one magazine
    • Capacity of max. 49 rivets per magazine
    • Fast magazine change – approx. 4.0 s
  • New C-frame generation

    Properties

    • The process of designing self-pierce rivet setting tools, whether for new versions or changes, is drastically shortened.
    • The new C-frame offers average weight reduction of 20% and thus contributes to a compact design.
    • Nearly parallel opening of the C-frame supports improved connectivity quality.
    • You can configure the rivet setting tools by yourself.

ready2_rivet

Automation solutions

  • ready2_rivet

    Böllhoff and KUKA simply redefine automation of self-pierce riveting processes.

    As an expert in mechanical joining technology, we developed the ready2_rivet package in collaboration with KUKA, one of the leading providers of intelligent automation solutions.
    Harmonised, pre-configured systems that can be deployed quickly and are easy to operate – this is the result of our cooperation.

    Properties

    • Operation/parameterisation via a control unit for easy handling
    • Robot control/process control in a cabinet to reduce your hardware and the system’s footprint
    • Partially integrated power supply for improved accessibility
    • Predefined configurations for easier commissioning
    • Fast, pre-programmed commissioning with three measuring points allows easier changes of:
      • Tool
      • Magazine
      • Dies
    • Troubleshooting and quality assurance with “process done” monitoring during operation

Any questions?

We are here to assist you

Want to know more about our products or services? Our team will be happy to advise you.

Contact us